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TestMaster® Model HPS Hydrostatic Pressure Systems
Pressures Up to 30,000 psi (2,068 bar)
TestMaster® Model HPS
Hydrostatic Pressure System
TestMaster® Model HPS Low-Profile
Hydrostatic Pressure System
The TestMaster® Model HPS Hydrostatic Pressure System is a high-performance source of hydrostatic water pressure used for leak tests, tube expansion, and swaging. At its core is an air-driven water pump, providing up to 30,000 psi (2,068 bar) water pressure when driven by only 100 psi (7 bar) air.
The HPS System when combined with TestMaster® Hydrostatic Test Tools provides a safe, efficient means of leak testing for tube and hose assemblies, valves, and air-conditioning coils. When combined with ExpanTek® Hydro-Expansion Tools, it can perform tube expansion for heat exchangers or tube-to-tube sheet swaging.
Contact Airmo for hydrostatic pressure system configurations to meet your application needs.
Product Features
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Specifications |
Description |
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Maximum Pressure: |
Working pressures up to 30,000 psi
(2,068 bar) |
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Maximum Water
Flow: |
Up to 12 gpm (45.4 lpm) |
|
Temperature: |
32° F to 120° F (0° C to 49° C) |
|
Services: |
Water or de-ionized water |
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Electrical: |
Tailored to electrical service used |
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Control Options: |
Manual, semi-automated, PLC touch screen |
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Cycle Time: |
2 seconds for small volume tubes |
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Noise Level: |
Runs quietly and silent when dwelling at pressure |
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Construction: |
Rugged aluminum framework |
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Custom Options: |
Custom designs built to application requirements |
 TestMaster® Model HPS Hydrostatic Pressure System.pdf
TestMaster® Product Line Card.pdf
System Options
A range of pressure, component, control and enclosure options are available for Airmo Hydrostatic Pressure Systems.
Model HPS System Options
| Pressure |
Component |
Control |
Enclosure |
6,000 psi (414 bar)
10,000 psi (689 bar)
20,000 psi (1,379 bar)
30,000 psi (2,068 bar)
Custom pressures considered
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Process meter
Electric fill pump
Adjustable dwell timer
Air purge |
Manual
Auto-cycle
PLC control
PLC interface
Foot pedal or pendant |
Base frame
Panel frame
Job-site box |
Applications
The TestMaster® Model HPS Hydrostatic Pressure System is used in variety of industries for hydrostatic testing, tube expansion, and swaging.
Model HPS System Applications
| Hydrostatic Testing |
Tube Expansion |
Swaging |
Aerospace hydraulic
and pneumatic lines
Gas cylinders
Heat exchangers
Hydraulic components
and systems
Oil and gas piping
Tube and pipe mills
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Boiler tube liners
Condenser coils
Evaporator coils
Finn and tube bonding
Hairpin, straight, or serpentine shapes
Tube beading
Tube bulging
Tube-to-plate bonding or fastening
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Tube-to-header plate
Ferrule attachment
Fitting attachment
Tube-to-baffle plates |
TestMaster® Hydrostatic Test Tools
TestMaster® Model LPH Series Hydrostatic Test Tools - Pressures up to 5,000 psi (345 bar)
TestMaster® Model LPHE Series Hydrostatic Test Tools - Pressures up to 5,000 psi (345 bar)
TestMaster® Model MPG Series Medium Pressure Gas Test Tools - Pressures up to 10,000 psi (689 bar)
TestMaster® Model 64 Series Hydrostatic Test Tools - Pressures up to 10,000 psi (689 bar)
TestMaster® Model 264 Series Hydrostatic Test Tools - Pressures up to 20,000 psi (1,379 bar)
TestMaster® Model 300 Series Hydrostatic Test Tools - Pressures up to 5,000 psi (345 bar)
TestMaster® Model 310 Series Hydrostatic Hose Test Tools - Pressures up to 30,000 psi (2,068 bar)
TestMaster® Model 333 Series Hydrostatic Test Tools - Pressures up to 30,000 psi (2,068 bar)
TestMaster® Model 350 Series Hydrostatic Bottle and Cylinder Test Tools - Pressures up to 15,000 psi (1,034 bar)
TestMaster® Model 364 Series Hydrostatic Test Tools - Pressures up to 30,000 psi (2,068 bar)
TestMaster® Model 464 Series Hydrostatic Test Tools - Pressures up to 40,000 psi (2,758 bar)
TestMaster® Model 500 Series Hydrostatic Test Tools - Pressures up to 15,000 psi (1,034 bar)
TestMaster® Model 525 Series Hydrostatic Test Tools - Pressures up to 15,000 psi (1,034 bar)
TestMaster® Hydrostatic Test Systems
TestMaster® Model 30096HT Burst Test Chambers - Pressures up to 30,000 psi (2,068 bar)
ExpanTek® Tube Expansion Tools
ExpanTek® Model 30 Series Tube Expansion Tools - Pressures up to 10,000 psi (689 bar)
ExpanTek® Model 35 Series Tube Expansion Tools - Pressures up to 15,000 psi (1,034 bar)
ExpanTek® Model 37 Series Tube Expansion Tools - Pressures up to 20,000 psi (1,379 bar)
ExpanTek® Model 180 Series Tube Expansion Tools - Pressures up to 10,000 psi (689 bar)
ExpanTek® Model 280 Series Tube Expansion Tools - Pressures up to 20,000 psi (1,379 bar)
ExpanTek® Model 380 Series Tube Expansion Tools - Pressures up to 30,000 psi (2,068 bar)
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 Contact Airmo for Your System and Tool Needs
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